Air jet loom production per day However, in practice, when using significantly different Mar 18, 2020 · Ichalkaranji's reputed weaver and quality fabric manufacturers Ramkrishna (Jhanwar) Group has completed expansion in production capacity by joining hands with newly installed 48 Air jet Loom Weaver as Master Weaver. 94 Lakh /Piece. Dec 21, 2024 · Major Parts and Functions of Air-Jet Weaving Machine Shedding Mechanism of Air-Jet Loom: Air-jet weaving machines are equipped with negative cam shedding mechanisms for high-speed operations. The company indicated that this is its next-generation air-jet machine looking ahead of automation, smart factory and eco-technology. 00 = BDT. An air-jet loom is a shuttleless loom that uses a jet of air to propel the weft yarn through the warp shed. 5 liters of water per day. 527. This process involves the utilization of advanced textile machinery, with the best textile machinery manufacturer in Gujarat playing a pivotal role in ensuring high-quality output. May 1, 2021 · Example: Calculate the fabric production in meter per shift of a weaving factory in which a day is divided into two shifts. This extensive guide presents a complete list of formulas and examples covering yarn count conversion, warp density, reed specifications, production efficiency, and advanced calculations such as warping, winding, sizing, and fabric production. Explore and discover high quality Air Jet Looms : 3100 * 1200 * 1500 mm, For weaving fabrics, 2. com . Fabric width was found to be the most dominant factor affecting the air consumption followed by loom speed, reed count, and weft yarn count respectively. Textured yarns are especially suitable for air-jet weaving due to high propelling force. Feb 28, 2017 · Air jet loom is a shuttleless loom that uses compressed air to propel the weft yarn through the shed. The main parts include a tensioner, accumulator, stopper, main nozzle and profiled reed to guide the air jet and yarn. showed three ZAX9200i Master air-jet Looms at ITMA 2019. […] Mar 26, 2020 · Additionally, the company showed a new machine introduced as the “JAT New Concept” air-jet weaving machine. US $7,000. 55*2 ÷ 6. The facility is operated by skilled workers under the Sep 6, 2023 · Air jet looms, operating at remarkable speeds of up to 2000 picks per minute(PPM). Therefore, this paper carries out analysis on the quality of yarn of air-jet loom in actual production and discusses the impact of weft quality on fault shutdown of Aug 19, 2022 · The rapier loom is emerging as weaving machine of the future. The maintenance expenses for air-jet looms are less. Akira Onishi, President, Toyota Industries Corporation This project mainly focuses on the control of weft yarn breakages to improve the loom efficiency. PREPARATIONS FOR prefer air-jet weaving machines as compared to projectile weaving machines or rapier looms despite their high production speed [7]. Loyal has 460 Air jet looms with a total production capacity of 2,25,000 meters of grey woven fabric per day with a dyeing capacity of 40,000 meters per day width of the fabric of 190 cms, 210 cms, 220 cms, 280 cms, 340 cms and 360 cms. 00 per 20 hours (one day) x 25 days/month x 3 Looms x 12 months = US$8,10,000. Normal looms are two nozzle type, but latest machines are four nozzle and multicolored. Shubham Yadav B. The factory has two weaving sheds, each consists of 15 rapier looms. Deendayal Jhanwar, Chairman of Ramkrishna Krishna Enterprise - Offering Air Jet Weaving Machine, Automation Grade: Automatic, 800 at ₹ 2200000/piece in Surat, Gujarat. Whereas control of filling CMPX is the burning issue on air-jet loom in case of weft yarns of different quality parameters and material. Jan 21, 2010 · Then the Total Picks inserted for the day = 600 x 24 x 60 = 864000 picks Therefore at a given day at 100% efficiency 864000 picks are inserted . various air jet pressures and timings (in degrees) and without adversely affecting the weaving performance, the air consumption per loom cycle and, hence, per unit fabric production would decrease, and vice versa. 2 KW, 800 Meters/day 16110309 manufacturers, suppliers, producers, wholesalers and exporters in Oct 1, 2018 · Air-jet is a cutting-edge loom which is boundlessly used to produce woven fabrics throughout the whole textile industry. Problem-1: Production of the loom: PPM = 200, PPI = 50. Air jet loom settings. Jul 8, 2009 · Production Capacity. A fixed hardness and temperature of water is a must, as viscosity fluctuation disturbs picking energy. The loom sphere humidification system reduces power and water consumption. 2 billion, or 83 per cent, over the previous fiscal year, to ¥73. toyota air jet loom 710. Aug 16, 2015 · Fig: Automated Production in Loom Calculation of Loom Production. Haijia air jet loom adopts Japanese original SMC air pipe, magnetic valve,pressure regulating valve and other accessories; Shorten the distance from the sub-nozzle to the reed, make the air supply more centralized, control the air pressure and air capacity separately to minimize energy consumption. This paper elaborates the Dec 12, 2015 · Air jet looms use compressed air to propel weft yarn across the warp yarn at rates up to 2850 meters per minute, allowing for multicolor weft insertion of up to 6 colors. Likewise, the valves should be easily set and operated. Air Jet Loom: It is a shuttle-less loom that uses an air jet to propel the yarn through the shed at very high speeds. As per the industry source, the cost of a 190cm Japanese brand-new air-jet loom running at 1000rpm is approximately Rs. Questio n: What rotate speed can a air jet loom achieve? How much air does a air jet loom consume per day?. Air-jet weaving loom manufacturers have continuously been working on the reduction of air 9. A statistical model for predicting the compressed air Nov 4, 2014 · Unit sales of air-jet looms increased 4,700 units, or 101 per cent year-on-year, to 9,300 units. 2, taking into account air leakage from pipes) Number of weaving machines • Page 56 1. Air-jet loom can handle both spun (natural, synthetic or blended) yarns and continuous filament yarns. Order Jan 3, 2014 · Our Loom will run 1250 RPM we calculate production value minimum US$900. This lightning fast pace is achieved by using high-pressure air or water jets to propel the weft yarn back and forth instead of a slow-moving shuttle. Japan-based Tsudakoma Corp. The air-jet weaving is the most productive but also most energy consuming weaving method [2]. p. 00: 1 Piece (MOQ) Product Details. The Toyota JAT810 Air Jet Loom is known for “weaving the highest quality fabric at the lowest possible cost” and is designed to meet all of your weaving needs. This comprehensive article explores the mechanisms behind air-jet looms, traces their historical evolution, and examines their technological innovations, production processes, and market impact. 00-15,000. Figure 9 shows a negative cam shedding mechanism. 47191/ijcsrr/V2 -i4 01 IJCSRR @ 2019 The RFJA30 high efficiency energy saving air jet loom is suitable for production of clothing materials, home textiles, yarn dyed fabrics and some chemical fabrics of which the yarn count is from 5-100. Production per loom per year at 70% efficiency = 4 x 60 x 24 x 30 x 12 x 0. 7) / 36 yds Feb 10, 2025 · Why Use the Air-Jet Loom Production Calculator? In today’s textile industry, air-jet looms are used extensively for their high-speed weaving capabilities. The key components are the main nozzle, which accelerates the yarn, and relay nozzles, which maintain the yarn's speed through the shed. Master these equations to enhance Page 55 1. 32*24Taka/day/loom 5. Air Jet Loom Medical Weaving Machine with Batching Motion US$11,000. It has revolutionized the fabric production landscape. The weight of the fabric is about 40-400 grams/m2. Figure 1: Rapier loom Air jet looms operational maintenance manual Author: Paulina Dallavalle Subject: Air jet looms operational maintenance manual. 60 400-700 650 -1600 • Spatial productivity shows the production of weaving machine per unit • Sulzer Ruti L5200 air Jet: Working width: 1 Oct 1, 2023 · A 90 in. Through engaging narratives, technical diagrams, real-world case studies, and Loyal produces nearly 225,000 meters of fabrics per day in widths from 122 cms to 360 cms in count range from 6's to 140's including very densely woven fabrics. At a trade show held in Milan, TSUDAKOMA's Concept Model Air Jet Loom demonstrated stable operation at a speed of 2,105 rpm, which is the fastest ever for a jet loom, for the prescribed demonstration time of 20 minutes. Air jet loom production capacity. fabric width and loom speed on the compressed air consumption of air-jet loom was determined using response surface methodology. Unlike power looms that rely on mechanical mechanisms and shuttleless looms that use projectile or rapier systems, air jet looms utilize pressurized air to propel the weft yarn across the warp. | 7O4. 00 One US$ equivalent BDT. FAQ 1. Machine Speed: 800 to 1000 RPM; Jan 5, 2025 · Techno-economics of air-jet looms: The air-jet looms have the least moving parts compared to other types of looms. Home Ministry of Textiles | GoI Weaving is a method of fabric production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric. [1] Fluid-jet looms can operate at a faster speed than predecessor looms such as rapier looms, but they are not A new legend was born in Milan, Italy, on November 12, 2015. 54OO Jan 10, 2013 · Different Parts of Air Jet Loom and Their Functions. 8 million. In addition, by employing a new main motor and inverter, the new product achieves a 10% reduction *2 in power consumption. High speed air jet loom,high efficiency energy saving air jet loom is suitable for the production of clothing materials, home textiles, yarn dyed fabrics and some chemical fabrics where the yarn count is from 5-100. [1] It is one of two types of fluid-jet looms, the other being a water-jet loom, which was developed previously. We get all the information on the machine panel . Mar 29, 2015 · Find out the loom efficiency from the following data, Loom speed = 180 picks/min; Repair of warp breaks per 100,000 picks = 20 occasions; Repair of weft breaks per 100,000 picks = 15 occasions; Other repairs with loom stopped per 100,000 picks = 6 occasions; Average warp-repair time = 0. Unlike traditional weaving methods, these remarkable machines utilize the power of compressed air to propel the weft yarn through the warp shed, redefining efficiency, precision, and sustainability in the textile industry. 00 Feb 27, 2015 · Calculate the production per hour of a loom running at a speed of 192 r. It has various parts that control tension, detect breaks, store and release yarn for insertion. toyota air jet loom 190 c Air Jet loom Production (meters per shift) = RPM× Efficiency × 60× Working Hours per Shift × Reed Width (meters) / PPI × 39. When non-positive cam 1 operates, it pulls heald frames 4 into a low position via cable traction 3. Jan 1, 2013 · Air jet, water jet, rapier and projectile looms are the various types of shuttleless weaving machines, named after the method employed for weft insertion. Production per loom per minute =200/50 =4” Production per loom per month = 4 x 60 x 24 x 30 inch. But, the total air flow per unit time (SCMM) would remain the same. Jun 7, 2023 · Air jet looms have emerged as a superior alternative to power and shuttleless looms due to their advanced technology and numerous advantages. As a result, the air pressure and the air consumption are reduced by 10% and 20%, respectively, compared with the JAT810. It is necessary to conduct water quality tests regularly to ensure the best performance of the machine. Haijia HA-9020N high-speed air jet loom was recognized by China Textile Industry Federation as the "light of textile"2019 new technology (achievement) promotion project in the textile industry. Toyota Textile Machinery, Inc. Production (meters per day) = [RPM×Efficiency (%)×Weft Density (picks per inch)×60×24 ] / Reed Widths 39. Shuttleless looms have a very high productivity; in the case of a single phase jet loom, weft insertion rates can exceed 2000 m/min. . 4 Air Compressor [ 1 ] Calculating air volume required for weaving machines Q = Qo × (1 + Kz) × No (Nm /H) . Gul Ahmed has the most advanced Air Jet weaving production facilities, having a production capacity of approximately 100,000 meters per day. Customization: Available: Type: Air Jet Loom: Voltage Oct 27, 2010 · Air-jet looms have transformed textile production by combining high-speed weaving with significant energy efficiency gains. 3. 37 What is Air Jet Loom Production? Air jet looms are widely used in the textile industry for their high speed and efficiency. with an efficiency of 75%. Quality of yarn – The water jet power loom is a high-speed weaving machine. Conventional water-jet loom machines consume up to 2 tons of water every day. Sc. 85 min; Average weft-repair time = 0. m. 7 inch = (4 x 60 x 24 x 30 x 12 x 0. Thus, a company having 202 looms could save 240,000 € per year in electricity costs with almost no expense. Nov 28, 2022 · For the JAT910, the mechanism of the air injection system for inserting the weft yarn has been improved. Aircraft mainte Created Date: 8/29/2023 11:59:54 AM Rapier loom production is a crucial aspect of the textile industry, known for its efficiency and precision in weaving fabrics. Also find Air Jet Loom Machine price list | ID: 25868087773 Aug 18, 2023 · The air jet loom is the pinnacle of modern weaving technology. Have a question? Rapier, Air-jet, Water- jet and Multiphase looms Power-loom Production in India As per Annual Survey of Industries, the number of factories has increased from production speeds. The development of Jan 1, 2017 · The production costs in the air jet loom are high due to the use of compressed air and electricity, making it less preferable in some cases of simple weave construction production. ① Where Total air volume required (Nm /H) (*1) Air consumption per weaving machine (Nm Piping loss rate (0. Air jet emerge as a prime selection for swiftly yielding significant fabric output. High Speed Water Jet Loom Production Per Day Reference FOB Price Get Latest Price . Air-jet 1. The main technical points of the air-jet loom production elastic bamboo woven fabric one set of water jet loom consumes 2 tons of water per day. 20000. The main advantages of the modern air jet weaving machine is high weft insertion rate up to 2000 meters per minute. This technology is particularly useful in efficiently producing large fabric volumes. Mr. However, achieving maximum production efficiency depends on multiple factors, including loom speed, the efficiency of the loom, and the specifics of the fabric being produced. The textile industry is a cornerstone of global economies, providing employment and contributing significantly to GDP. 30 min Air jet loom. in Textile Engineering Government Central Textile Institute, Kanpur, Uttar Pradesh Email: shubham_yadav08@ymail. 1 billion. 6,07,50,0000. If it is expressed in quantitative terms, production rate of air jet Capacity: 80 METER PER DAY; Power Consumption: 110 W; Get Quote. Air Jet Loom View All. The signature air jet loom stands out for its efficiency and precision in producing high-quality textiles. Thanks for the Technology . Weaving consists of 460 looms - Toyota Airjets, Picanol Airjets, Mythos Somet Air jets and Picanol Dobby Looms (Loom width 190cm, 210cm, 220 cm, 280 cm, 340cm and 360 cm). It is not far off from air-jet loom in production (Speed) rate (up to 1,500 mpm or 600–800 rpm) without scarifying their special status of flexibility. Air Jet Looms ₹ 11. Early air-jet looms had limitations due to using cover plates or confusors to direct airflow. One of the Jan 1, 2020 · International Journal of Current Science Research and Review ISSN: 2581-8341 Volume 02 Issue 04 June 2019 DOI: DOI: 10. Air jet looms have advantages like bidirectional computer communication, automatic pick repair, and controls on weft insertion timing, but their main disadvantage is higher Oct 27, 2010 · Textile production relies on precise calculations at every stage—from warping and winding to sizing and weaving. 40-3. The Air Jet Loom is a versatile machine designed for weaving various fabrics, including air jet cotton fabric, viscose, and textiles for home applications. The fastest ever jet-loom speed of 2,105 rpm was achieved. While the focus often falls on the fiber itself, the production process, including the machinery involved, also plays a crucial role in water consumption. 37 Jan 4, 2012 · Advantages of Air Jet Loom: Air-jet loom is ideal for cost-effective production of bulk fabrics with a wide range of styles. It provides high productivity with low initial costs compared to shuttle looms. Air jet and water jet looms can produce over 1,000 meters of cloth per minute, compared to around 100 meters for a traditional shuttle loom. toyota air jet loom production per day. Product Description FAQ. The production capacity, which was 53,000 meters fabric per day, has now increased to 63,000 meters per day with maximum value edition. Net sales were up ¥33. 55 = 1. Air-jet weaving uses compressed air to insert the filling yarn. Calculating Production Nowadays on modern machines calculating the production on the machine is not tedious . 00 / Piece | 6 Pieces (Min. 69 Taka Decrease of air consumption by 21% was achieved in a weaving mill by decreasing the hole diameter of the single-holed relay nozzles and by optimizing the blowing time of the multi-holed relay nozzles. 85. The number of picks inserted per inch in the cloth is 80. It is a very popular loom due to its higher efficiency, lower power In the production of air-jet loom weaving production, fault shutdown is the major factor impacting the weaving efficiency. The development of Loyal produces nearly 225,000 meters of fabrics per day in widths from 122 cms to 360 cms in count range from 6's to 140's including very densely woven fabrics. loom hardly consumes about 1. However, it’s also a major consumer of water, with cotton cultivation being a primary culprit. muc qiblk qosj ytr csw uxjol yaeglu ctuz zmepomo eia jgawec uqw vvoi ihhnmmb ixp